Hammer! I assume your radiator fan is out of the way? Is your radiator off? If it is, then you have enough room to tap on the pulley with small hammer. The thing is you only need tap in by a very little bit before the thread on the bolt will engage. You could try to find longer bolts that will do this. I did. But I couldn't find anything. Tapping it with a hammer worked great however... If your radiator is still in there, then I'm not sure what's the best way because you won't have enough place to swing a hamemr.
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Yiran Hu
graduate research associate
Center for Automotive Research
at THE Ohio State University
2004 Intrepid SXT
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